1) TNT paid the original production costs on Crusade. So Warner Bros. broke even on the deal, neither losing nor making money. I have no idea if TNT got its money back in the single run they gave the thirteen episodes. Depending on the ad rates they were able to charge in the summer of 1999, they very well may have.
2) Sci-Fi (or anyone else who re-runs an old show) still has to pay a license fee, regardless of who paid for the original production. That fee is usually expressed as "X" number of dollars per episode for either "Y" number of runs each or unlimited runs for a fixed period of time. An exclusive contract, which keeps the show out of the broadcast syndication market usually costs more.
Since Sci-Fi is pretty much the only game in town for an SF show consisting of only 13 episodes (no syndicator would touch it, you have to restart the rerun cycle every 2 1/2 weeks and the ratings would quickly go into the toilet) chances are they didn't pay very much for Crusade. Anything at all that Warner Bros. made on the show was gravy, since the TNT deal meant the show had cost the studio nothing, so they would have no reason to ask for a lot of money, even if they'd been in a better bargaining position.
Given all of the above, plus the fact that they've run the show twice already, I'd say that Sci-Fi probably made its money back with Crusade. It didn't do great ratings the first time, but it got about what the reruns it replaced did.
My question is, why does this bug you? /ubbthreads/images/icons/grin.gif
It makes no real difference if the question is, "Will Crusade ever come back?" Losing money on the reruns would, of course, make that pretty much impossible. But turning a small profit by re-running the few surviving episodes of an old show that you picked up cheap is not the sort of thing that makes programmers think, "remake!" I'm sure they also made money on re-runs of many of the other cancelled series they picked up to fill a few hours as "Chain Reactions" without ever giving any thought to bringing those shows back.
Regards,
Joe